Yokogawa ADMAG CA User Manual

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User’s
Manual
Yokogawa Electric Corporation
Models CA100S and 200S
Capacitance Magnetic Flowmeter
IM 1E8B0-01E
IM 1E8B0-01E
8th Edition
Page view 0
1 2 3 4 5 6 ... 104 105

Summary of Contents

Page 1 - Models CA100S and 200S

User’sManualYokogawa Electric CorporationModels CA100S and 200SCapacitance Magnetic FlowmeterIM 1E8B0-01EIM 1E8B0-01E8th Edition

Page 2 - Contents

4.INSTALLATIONIM 1E8B0-01E4-14. INSTALLATIONThis instrument must be installed by expert engineer or skilled personnel.The procedures described in thi

Page 3

IM 1E8B0-01E13-2(4) Maintenance and RepairThe instrument modification or parts replacement by other than authorizedrepresentative of Yokogawa Electric

Page 4

IM 1E8B0-01E13-313. HAZARDOUS DUTY TYPE INSTRUMENT(3) OperationCAUTION : OPEN CIRCUIT BEFORE REMOVING COVER.OUVRIR LE CIRCUIT AVANT D’ENLEVER LE COUVE

Page 5 - 1. INTRODUCTION

IM 1E8B0-01E13-4(2) WiringFlameproof packing adapter is attached to electrical connection.Please use G11 or G12(option) flameproof packing adapter att

Page 6

EX-B03E1INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENTINSTALLATION AND OPERATING PRECAUTIONS FORJIS FLAMEPROOF EQUIPMENTApparatus

Page 7 - 2. HANDLING PRECAUTIONS

EX-B03E2INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT4. Installation of Flameproof Ap-paratus(1) Installation AreaFlameproof app

Page 8 - 2.3 Storage Precautions

EX-B03E3INSTALLATION AND OPERATING PRECAUTIONS FOR JIS FLAMEPROOF EQUIPMENT6. Maintenance of FlameproofApparatusTo maintain the flameproof apparatus,

Page 9 - 3. COMPONENT NAMES

4.INSTALLATIONIM 1E8B0-01E4-2(4) Applicable Velocity Range in Low Conductivity Fluid Measurement• In the application for pure water, pure alcohol and

Page 10 - 4. INSTALLATION

4.INSTALLATIONIM 1E8B0-01E4-3(6) Liquid Sealing CompoundPlease give attention in using Liquid Sealing Compound to the piping,because it brings bad inf

Page 11 - IMPORTANT

4.INSTALLATIONIM 1E8B0-01E4-4(11)No Air BubblesPlease give attention to prevent bad influences or measuring errors from airbubbles that gathers inside

Page 12

4.INSTALLATIONIM 1E8B0-01E4-5IMPORTANT(13)GroundingImproper grounding can have an adverse affect on the flow measurement.Please ensure that the instru

Page 13

4.INSTALLATIONIM 1E8B0-01E4-64.2 Mounting PrecautionsThe Magnetic Flowmeter is a heavy instrument. Please be careful to pre-vent persons from injuring

Page 14

4.INSTALLATIONIM 1E8B0-01E4-74.2.2 Flowmeter pipingMis-aligned or slanted piping can lead to leakage and damage to flanges.Please be sure the inner di

Page 15 - 4.2 Mounting Precautions

4.INSTALLATIONIM 1E8B0-01E4-84.3 Mounting4.3.1 Nominal Diameter 15mm (0.5") to 40 mm (1.5")Please use appropriate bolts and nuts according t

Page 16 - 4.2.2 Flowmeter piping

4.INSTALLATIONIM 1E8B0-01E4-9Through boltsFlangeNutsGasketsMini-flangeCentering devices (two)Please use appropriate bolts and nuts according to proces

Page 17 - 4.3 Mounting

4.INSTALLATIONIM 1E8B0-01E4-10Table 4.3.1 Maximum Tightening Torque Values for Metal Piping N·m {kgf·cm}[in-lbf]FlangeRatingSizemm(inch)15(0.5)25(1)40

Page 18 - 4.INSTALLATION

IM 1E8B0-01EiNOTICE8th Edition : Oct. 2007All right Reserved Copyright © 1994. Yokogawa Electric CorporationContents1. INTRODUCTION...

Page 19 - [in-lbf]

4.INSTALLATIONIM 1E8B0-01E4-114.3.2 Nominal Diameter 50mm (2˝) to 200 m (8˝)Please use appropriate bolts and nuts according to process connection. Inc

Page 20

4.INSTALLATIONIM 1E8B0-01E4-12NutsThrough boltsMini-FlangeGasketsFlangeHousingCentering devices (four)Please use appropriate bolts and nuts according

Page 21 - M 1E8B0-01E

4.INSTALLATIONIM 1E8B0-01E4-13Table 4.3.5 Centering Device IdentificationFlangeRatingSizemm(inch)50(2)80(3)100(4)150(6)200(18)JIS 10K JIS 20KJIS G3451

Page 22

4.INSTALLATIONIM 1E8B0-01E4-144.4 WiringConfirm that all connections are correct before applying power to theinstrument. Improper wiring may damage th

Page 23 - 4.4 Wiring

4.INSTALLATIONIM 1E8B0-01E4-154.4.2 General PrecautionsObserve the following when wiring ;(1) Do not connect cables outside when it is raining, to ens

Page 24 - 4.4.3 Power and Output Cables

4.INSTALLATIONIM 1E8B0-01E4-164.4.4 DC Connections(1) Connecting Power Supply•In case of 24V DC power supply, AC power supplies or reversed polarities

Page 25 - 4.4.4 DC Connections

4.INSTALLATIONIM 1E8B0-01E4-174.4.5 Wiring PortsPlease select the most suitable standard of wiring procedure for the wiring ports bycustomer’s own.Thi

Page 26 - 4.4.5 Wiring Ports

4.INSTALLATIONIM 1E8B0-01E4-18Drain valveFigure 4.4.3 Conduit Piping(3) Conduit WiringIn case of conduit wiring, please use thewaterproof gland to

Page 27 - (3) Conduit Wiring

4.INSTALLATIONIM 1E8B0-01E4-194.4.6 Connecting to External InstrumentsAll the devices to be connected to current output and pulse output must beconfor

Page 28

4.INSTALLATIONIM 1E8B0-01E4-20(3) Alarm OutputThis is a transistor contact (insulated type) so attention must be paid tovoltage and polarity when maki

Page 29

IM 1E8B0-01EiiNOTICE6.3.9 Data Setting Enable/Inhibit... 6-126.3.10 Procedure of Sele

Page 30 - 5. BASIC OPERATING PROCEDURES

IM 1E8B0-01E5-15. BASIC OPERATING PROCEDURES5. BASIC OPERATING PROCEDURESAll data settings can be performed with the three keys on the front panel (SE

Page 31 - 5.2 Types of Display Data

IM 1E8B0-01E5-25. BASIC OPERATING PROCEDURES5.2 Types of Display DataThree major types of data are displayed.This mode displays flow rates and totaliz

Page 32

IM 1E8B0-01E5-35. BASIC OPERATING PROCEDURES5.2.1 Flow Rate Data Display Mode• The flow rate data display mode indicates instantaneous flow and totali

Page 33

IM 1E8B0-01E5-45. BASIC OPERATING PROCEDURES(1) Changes in Flow Data Display Items•Shows how the display changes when the flow converter switches are

Page 34 - 5.2.2 Setting Mode

IM 1E8B0-01E5-55. BASIC OPERATING PROCEDURES5.2.2 Setting Mode• The setting mode is used for checking parameters and rewriting data.• The following is

Page 35

IM 1E8B0-01E5-65. BASIC OPERATING PROCEDURESItem Display ContentSET SHIFT INCSET SHIFT INCSET SHIFT INCPress the SET key twice to enter data.(All data

Page 36

IM 1E8B0-01E5-75. BASIC OPERATING PROCEDURES(4) Display of 5-digit Data• The data display area has four digits andcan therefore not display span and o

Page 37 - 5.2.3 Alarm Display Mode

IM 1E8B0-01E5-85. BASIC OPERATING PROCEDURES5.2.3 Alarm Display Mode• When an alarm occurs, an alarm number indicating is displayed in place of the no

Page 38

IM 1E8B0-01E6-16. FUNCTION AND DATA SETTINGS6. FUNCTION AND DATA SETTINGSA Magnetic flowmeter calculates volume flow rate from a minute voltage that

Page 39 - 6.1 Flow Rate Span Setting

IM 1E8B0-01E6-26. FUNCTION AND DATA SETTINGS6.1 Flow Rate Span Setting(1) Determining the Flow Rate Span ValueThe flow rate span is the instantaneous

Page 40 - 6. FUNCTION AND DATA SETTINGS

IM 1E8B0-01EiiiNOTICE10.4 Model and Specification Code... 10-710.5 Optional Specif

Page 41

IM 1E8B0-01E6-36. FUNCTION AND DATA SETTINGS(2) Span Setting using Display Keys (Example setting: 30.00 m3/h)• Span Value Setting Switch Operation D

Page 42 - 6.2 Measuring Mode Setting

IM 1E8B0-01E6-46. FUNCTION AND DATA SETTINGS• Setting Volume Measurement (m3) and Time Unit (/h)Switch Operation Display DescriptionSET SHIFT INCSET S

Page 43 - 6.3.1 Pulse Output

IM 1E8B0-01E6-56. FUNCTION AND DATA SETTINGS6.2 Measuring Mode Setting(1) Measuring ModesThe measuring mode is Standard or Noise Reduction mode. Stand

Page 44

IM 1E8B0-01E6-66. FUNCTION AND DATA SETTINGS6.3 Other Functions and Settings6.3.1 Pulse Output(1) Pulse Output Overview• By setting a pulse weighting,

Page 45

IM 1E8B0-01E6-76. FUNCTION AND DATA SETTINGSDisplay DescriptionSelect the volume unit for pulse weight using parameter number "F1".CodeVolum

Page 46 - 6.3.4 Damping Time Constant

IM 1E8B0-01E6-86. FUNCTION AND DATA SETTINGS6.3.2 Display of Internal Totalization Values•The flow converter can display totalization values by settin

Page 47

IM 1E8B0-01E6-96. FUNCTION AND DATA SETTINGS6.3.3 Presetting for Totalization Display•This function is used to reset or preset totalization values of

Page 48 - 6.3.8 Alarm Output

IM 1E8B0-01E6-106. FUNCTION AND DATA SETTINGS6.3.5 Current Output During Alarm Occurrence • The current output and display values during alarming can

Page 49 - 6.3.11Rate Limit

IM 1E8B0-01E6-116. FUNCTION AND DATA SETTINGS(2) 4 to 20 mA Low Limit•This function limits the low end of the 4 to 20mA output.• The default value is

Page 50

IM 1E8B0-01E6-126. FUNCTION AND DATA SETTINGS6.3.9 Data Setting Enable/Inhibit•This function can inhibit to change all data except parameter No. “ L1”

Page 51 - 7.1 Operation Via the BT200

IM 1E8B0-01E1-11. INTRODUCTION1. INTRODUCTIONThis instrument has been already adjusted at the factory before shipment.To ensure correct use of the i

Page 52

IM 1E8B0-01E6-136. FUNCTION AND DATA SETTINGS•Signal processing procedures:The function sets a certain upper and lower limit (rate limit value) for fi

Page 53 - 7.1.2 BT200 Keypad Layout

IM 1E8B0-01E7-17. OPERATION VIA BRAIN TERMINAL7. OPERATION VIA BRAIN TERMINALProducts provided with optional code / BR come equipped with a BRAIN com

Page 54

IM 1E8B0-01E7-27. OPERATION VIA BRAIN TERMINAL(2) Connecting the BT200 to a 4 to 20 mA DC Transfer LineThe communication signal of the ADMAG CA with t

Page 55

IM 1E8B0-01E7-37. OPERATION VIA BRAIN TERMINAL7.1.2 BT200 Keypad LayoutFigure 7.3 shows the key pad lay out of the BT200.LCD8 lines with 21 characters

Page 56

IM 1E8B0-01E7-47. OPERATION VIA BRAIN TERMINAL7.1.3 Major BT200 Key Functions(1) Entry of Alphanumeric CharactersNumbers, codes and letters can be ent

Page 57 - 7.2 Setting Parameters

IM 1E8B0-01E7-57. OPERATION VIA BRAIN TERMINAL• Entry of codesCodes can be entered by pressing the function key [F1] (CODE). Every time [F1] CODEis pr

Page 58 - 7.2.2 Measuring Mode Setting

IM 1E8B0-01E7-67. OPERATION VIA BRAIN TERMINAL7.1.4 Displaying Flow Rate DataFlow rate data can be displayed on the BT200 screen according to the foll

Page 59

IM 1E8B0-01E7-77. OPERATION VIA BRAIN TERMINAL7.2 Setting ParametersThe three parameters must be set to obtain a correct signal.Nominal size, flow spa

Page 60

IM 1E8B0-01E7-87. OPERATION VIA BRAIN TERMINAL7.2.2 Measuring Mode SettingMeasuring ModesThe measuring mode is Standard or Noise Reduction mode. Stand

Page 61

IM 1E8B0-01E7-97. OPERATION VIA BRAIN TERMINAL7.2.3 Pulse Output (Refer to 6.3.1)Example setting : 10 liter output per pulse in a flow rate span of 

Page 62 - (3) 4 to 20 mA High Limit

IM 1E8B0-01E1-2• Warranty* The guaranteed term of this instrument is described in the quotation. We repair thedamages that occurred during the guarant

Page 63

IM 1E8B0-01E7-107. OPERATION VIA BRAIN TERMINAL7.2.4 Display of Internal Totalization (Refer to 6.3.2)Example : 10 L (liter) output per pulse in a flo

Page 64 - 7.2.14 User-Defined Units

IM 1E8B0-01E7-117. OPERATION VIA BRAIN TERMINAL7.2.5 Presetting Totalization Display (Refer to 6.3.3)Display DescriptionCode DescriptionENABLEINHIBITT

Page 65

IM 1E8B0-01E7-127. OPERATION VIA BRAIN TERMINAL7.2.8 Reversing Flow Direction (Refer to 6.3.6)Display DescriptionThe flow direction can be set in para

Page 66 - 8. ACTUAL OPERATION

IM 1E8B0-01E7-137. OPERATION VIA BRAIN TERMINAL7.2.10 Alarm Output (Refer to 6.3.8)Display DescriptionSet "ALARM" in parameter number "

Page 67

IM 1E8B0-01E7-147. OPERATION VIA BRAIN TERMINAL7.2.13 Rate Limit (Refer to 6.3.11)Display DescriptionSet the rate limit value in parameter number &quo

Page 68

IM 1E8B0-01E7-157. OPERATION VIA BRAIN TERMINAL(2) User-Defined Unit for Totalization ValuesUnits can be added to the item "A30 TOTAL" (tota

Page 69

IM 1E8B0-01E8-18. ACTUAL OPERATION8. ACTUAL OPERATIONAfter you have installed the flowtube into the process piping, wired the input / outputfunctions,

Page 70

IM 1E8B0-01E8-28. ACTUAL OPERATION8.1.1 Zero Adjustment Using Data Setting KeysThe following two procedures can be used to perform zero adjustment wit

Page 71 - 9. MAINTENANCE

IM 1E8B0-01E8-38. ACTUAL OPERATION8.1.2 Zero Adjustment Via the BT200Setting displayed DescriptionCall up the menu screen and select "C:ADJUST&qu

Page 72 - 9.2 Fuse Replacement

IM 1E8B0-01E8-48. ACTUAL OPERATION8.2 Self-diagnostics Functions• The self-diagnostic function displays instrument internal errors, input/output signa

Page 73 - 9.3 Trouble Shooting

IM 1E8B0-01E2-12. HANDLING PRECAUTIONS2. HANDLING PRECAUTIONSThis instrument has been already tested thoroughly at the factory. When the instrumentis

Page 74 - 9.3.2 Unstable Zero

IM 1E8B0-01E8-58. ACTUAL OPERATION8.2.2 Error Description and Countermeasures0203040508091617181906µ P FAULTEEPROM FAULTA/D(H) FAULTA/D(L) FAULTVEL. S

Page 75 - 9. MAINTENANCE

IM 1E8B0-01E9-19. MAINTENANCE9. MAINTENANCE9.1 Loop Test (Test output)This function enables you to set up any desired value, and to output it from th

Page 76

IM 1E8B0-01E9-29. MAINTENANCE9.1.2 Test Output Setting Via the BT200(1) Current Output (Corresponding to Flow Rate, Pulse and Totalization Display)Dis

Page 77 - 10. OUTLINE

IM 1E8B0-01E9-39. MAINTENANCE9.3 Trouble ShootingAlthough magnetic flowmeters rarely require maintenance, failures occur when theinstrument is not ope

Page 78 - 10.1.2 Magnetic Flow Tube

IM 1E8B0-01E9-49. MAINTENANCE9.3.2 Unstable ZeroNOExamine whether or not themeter tube is filled with liquidand the liquid does not containbubbles.Exa

Page 79 - 10.2 Standard Performance

IM 1E8B0-01E9-59. MAINTENANCE9.3.3 Disagreement of Indication with Actual Flow ResultNONONOYESNONOCONTINUEYESYESYESNOYESYESNOYESSet the parameters cor

Page 80 - Short bar

IM 1E8B0-01E9-69. MAINTENANCECONTINUED FROM PREVIOUS PAGECheck the operation with the AM012 calibrator, and you will be able to confirm the error of t

Page 81

IM 1E8B0-01E10-110. OUTLINE10. OUTLINE10.1 Standard Specifications• Degrees of Protection : IP67, NEMA 4X, JIS C0920 Water tightprotection• Grounding

Page 82

IM 1E8B0-01E10-210. OUTLINEThe output terminal is also used for alarm output. Cannot be used whenalarm output.• Alarm Output Function : Indicates tha

Page 83

IM 1E8B0-01E10-310. OUTLINEOther gaskets between flow tube body and earth ring:• Alkali resistance gasket (Fluoro resin PTFE with carbon)• Alkali resi

Page 84 - 10.5 Optional Specifications

IM 1E8B0-01E2-22. HANDLING PRECAUTIONS2.3 Storage PrecautionsIn case the instrument is expected to be stored over a long term, please give attention t

Page 85 - 10.6 Sizing Data

IM 1E8B0-01E10-410. OUTLINEWhen performing the Voltage Breakdown Test,Insulation Resistance Test, or any unpoweredelecteical test, wait 10 seconds aft

Page 86 - 10.7 External Dimensions

IM 1E8B0-01E10-510. OUTLINE•Measurable Flow Range:Min. [email protected]/sMax. Range@10m/s15254050801001502000 to 0.31810 to 0.88360 to 2.26200 to 3.5350 to

Page 87 - INSIDE DIAMETER

IM 1E8B0-01E10-610. OUTLINE2. Size 40 and 50 mm (1.5, 2 in)100(212)90(194)30(86)50(122)∆T°C(°F)IncreaseDecrease1(3) 5(15) 10(30) Flow Velocity m/s(ft)

Page 88 - 11. OPERATING PRINCIPLE

IM 1E8B0-01E10-710. OUTLINE10.4 Model and Specification CodeedoCnoitpircseDS511ACS202ACS402ACS502ACS802ACS012AC•••••••••••••••••••••••••••••••••••••••

Page 89

IM 1E8B0-01E10-810. OUTLINE10.5 Optional SpecificationsITEMWaterproof Gland Waterproof Gland withUnion JointGasket for PVC pipe(Note 4)Lightning Prote

Page 90

IM 1E8B0-01E10-910. OUTLINE10.6 Sizing Data15254050801001502000.51.05.010.0English UnitsSize inch335.01.6102.0Flow velocity(ft/s)0.5121.534681.0 1,00

Page 91 - •Description of Items

IM 1E8B0-01E10-1010. OUTLINE10.7 External Dimensions• CA115*230 (9.1)80 (3.1)80 (3.1)30 (1.2)*40 (1.6)ø44 (1.7) 72(2.8)85 (3.3) 58 (2.3)4-ø5.8 (0

Page 92 - 12. PARAMETER SUMMARY

IM 1E8B0-01E10-1110. OUTLINE Unless otherwise specified, difference in the dimensions are refer to the following table.Above Equal or below Above Equ

Page 93

IM 1E8B0-01E11-111. OPERATING PRINCIPLE11. OPERATING PRINCIPLE11.1 Principle of Magnetic Flowmeter OperationThe operating principle of the magnetic

Page 94

IM 1E8B0-01E11-211. OPERATING PRINCIPLE11.2 Principal and Features of the capacitance Mag-netic flowmeterThe measuring principle of the capacitance m

Page 95

IM 1E8B0-01E3-13. COMPONENT NAMES3. COMPONENT NAMESSize: 15 mm (0.5 inch)Electrical ConnectionCoverDisplayFlow DirectionMiniflangeEarth ringData Pla

Page 96

IM 1E8B0-01E11-311. OPERATING PRINCIPLEA / DROMRAMEEPROM LCDKEYBRAIN4-20 mAOUTPUTPLUSEOUTPUTALARM OUTEXCITERPOWERSUPPLYELECTRODEPIPECPUCOILSHIELD C

Page 97

IM 1E8B0-01E12-112. PARAMETER SUMMARY12. PARAMETER SUMMARYThis appendix describes all parameters used by ADMAG CA.•Description of ItemsNo.CAAEBTBTNam

Page 98

IM 1E8B0-01E12-212. PARAMETER SUMMARYNo.CA BT CA BTNameData Range, UnitsDeci-mal PointInitial SettingR/W DescriptionDISPLAYFLOW RATE(%)FLOW RATETOTAL

Page 99

IM 1E8B0-01E12-312. PARAMETER SUMMARYNo.CA BT CA BTNameData Range, UnitsDeci-mal PointInitial SettingR/W DescriptionSETTAG NO.DAMPINGFLOW SPANFLOW UN

Page 100 - HAZARDOUS LOCATIONS

IM 1E8B0-01E12-412. PARAMETER SUMMARYNo.CA BT CA BTNameData Range, UnitsDeci-malPointInitial SettingR/WDescriptionVELOCITY CHKFLOW DIRMEAS MODESELF C

Page 101

IM 1E8B0-01E12-512. PARAMETER SUMMARYNo.CA BT CABTNameData Range, UnitsDeci-malPointInitial SettingR/WDescriptionRATE (%)RATETOTALRATE(%) /TTLRATE/TT

Page 102 - IM 1E8B0-01E

IM 1E8B0-01E12-612. PARAMETER SUMMARYNo.CA BTBTNameData Range, UnitsDeci-malPointInitial SettingR/WDescription8 ASCII CharactersGOOD4-20 LMT ERRORn U

Page 103 - 3. Terminology

IM 1E8B0-01E12-712. PARAMETER SUMMARYNo.CA BT CA BTNameData Range, UnitsDeci-malPointInitial SettingR/W Description0 to 10-20 to 1000 to 110GOOD 4 -

Page 104 - Apparatus

IM 1E8B0-01E12-812. PARAMETER SUMMARYNo.CA BT CA BTNameData Range, UnitsDeci-malPointInitial SettingR/W DescriptionNO DAMPDAMPONOFF0 to 100 to 15GOOD

Page 105 - 6. Maintenance of Flameproof

IM 1E8B0-01E13-113. HAZARDOUS DUTY TYPE INSTRUMENT13. HAZARDOUS DUTY TYPE INSTRU-MENT• In this section, further requirements and differences for explo

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